Automated Storage and Retrieval Tote Bin

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Automated Storage and Retrieval Tote Bin
Details
Quansheng ASRS Crate: Engineered for high-density automated warehouses and unmanned mechanical systems. Available in a wide range of standard and non-standard sizes, multiple styles (open, vented, straight-wall, stackable, etc.), with full customization options including ESD (anti-static) protection, embedded RFID tags, reinforced bases, custom handles, or label areas. One-piece high-impact PP construction ensures precision tolerances, durability, and seamless integration with AS/RS cranes, shuttles, conveyors, mini-load systems, and robotic retrieval—boosting efficiency in smart logistics, e-commerce fulfillment, manufacturing, and cold-chain operations.
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Automated Storage and Retrieval System Containers
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Description

product-750-253

Overall Description

 

 

Quansheng ASRS crates are purpose-built for modern automated storage and retrieval environments, where precision, reliability, and adaptability are critical. Molded from virgin high-strength polypropylene (PP), they deliver exceptional rigidity, impact resistance, and thermal stability (-20°C to +60°C or wider ranges with additives). Unlike general logistics boxes, these prioritize tight dimensional accuracy (±1–2 mm tolerances), smooth surfaces for automated extraction/insertion, and features that prevent jamming or misalignment in high-speed AS/RS operations.

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Standout Advantages for Unmanned Warehouses

 

 

1

Automation-Optimized - Flat, reinforced bases with minimal deflection; smooth edges and precise contours compatible with stacker cranes, shuttles, vertical lifts, AGVs, and robotic pickers.

2

High-Density Storage - Stackable or nestable designs maximize vertical space; straight-wall or reinforced sides support heavy loads without warping.

3

Smart & Safe Upgrades - Optional ESD-conductive/dissipative materials for electronics handling; pre-molded or recessed spots for permanent RFID/UHF tags to enable real-time tracking and inventory automation.

4

Versatile Customization - Multiple styles (vented for airflow, solid for dust protection, hinged lids, dividers); non-standard footprints/heights to fit existing racking or unique load profiles.

5

Long-Life Performance - Lightweight yet tough; supports thousands of cycles, reducing replacement frequency and total ownership costs in 24/7 unmanned facilities.

Widely deployed in e-commerce sorting centers, pharmaceutical/electronics warehouses, automotive parts storage, cold-chain logistics, and fully robotic distribution hubs.

 

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Available in a Variety of Sizes and Capacities

 

 

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Dimensions – Broad Standard & Non-Standard Range

 

 

We offer extensive options: common Euro/VDA modular sizes for compatibility, plus many non-standard footprints tailored to specific AS/RS racking or load requirements. Heights flexible to optimize volume vs. system clearance.

Common Standard Footprints (modular, pallet-compatible):

  • 600×400 mm, 400×300 mm, 300×200 mm (EU/VDA style)
  • 600×500 mm, 800×600 mm (common in Asian/European AS/RS)

Popular Non-Standard / Custom Footprints (examples from industry norms):

  • 850×650 mm, 1000×600 mm, 650×430 mm, 550×365 mm
  • Larger: 1200×800 mm, 1160×500 mm, or bespoke up to 1200+ mm

Height Options (mm, external; many in between available): 128 / 150 / 175 / 210 / 280 / 300 / 335 / 415 / 500+ mm (custom heights common for mini-load or unit-load systems)

Example Models (approximate outer dimensions; volumes & loads vary):

Footprint (L×W mm)Height (mm)Outer Dimensions (L×W×H mm)Approx. Volume (L)Load Capacity (kg)Typical AS/RS Application
600×400150–300600×400×150–30025–5525–50 dynamicMini-load totes, electronics storage
600×500335–415600×500×335–41585–10640–80Medium-density shuttle systems
850×650300850×650×300120–14050–100Heavy-duty straight-wall AS/RS
1000×600128–3001000×600×128–30050–15060–120Large non-standard racking integration
400×300150–280400×300×150–28012–3520–40Small-item automated picking
Custom (e.g., 1160×500)210–4001160×500×210–40080–18080+High-volume or long-part storage

Notes: Dynamic loads 25–100+ kg; static stack 200–800+ kg (reinforced models). ESD versions add conductive properties; RFID spots ensure reliable scanner reads.

 

Company Strength Showcase (Quansheng Plastic Factory)

 

 

20 Years of experience
in one-stop service

(Brand-consistent section. Use real production visuals: precision injection machines, ASRS-compatible crate molds, ESD/RFID assembly lines, warehouse testing with conveyors. Short overlays:

  • 20 Years Mastering Plastic Containers for Automation
  • 20 High-Precision Molding Lines for Tight Tolerances
  • Expert Customization: ESD, RFID, Non-Standard Designs
  • Certified Quality for Industrial & Smart Logistics
  • Serving Automated Warehouses & Robotics Leaders

Focus on tech-forward manufacturing to match AS/RS demands.)

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FAQ – Common Questions & Answers (ASRS-Focused)

 

 

Q1: How do these crates perform in fully automated/unmanned warehouses?

A: Optimized for AS/RS: precise tolerances prevent jams; reinforced bases handle crane insertion/extraction; smooth surfaces ensure reliable conveyor/AGV flow.

Q2: What customization is available?

A: Extensive-standard/non-standard sizes, ESD/anti-static materials, embedded RFID tags, vented/solid walls, lids, dividers, custom colors, label recesses, or fire-resistant additives.

Q3: Can ESD and RFID be combined?

A: Yes-ESD-conductive versions protect sensitive electronics; RFID (UHF/HF) can be pre-molded or recessed for consistent automated scanning without interference.

Q4: Are there standard sizes for common AS/RS systems?

A: Yes-many match Euro/VDA footprints (600×400 etc.) for broad compatibility; non-standard options fit proprietary racking or shuttle systems.

Q5: Load capacity and durability?

A: 25–100+ kg dynamic per crate (model-dependent); high-impact PP withstands repeated robotic handling and heavy stacking without deformation.

Q6: Suitable for cold-chain or special environments?

A: Yes-temperature-resistant; vented styles for airflow; ESD for electronics; food-grade or chemical-resistant options available.

Q7: Lead time for custom ASRS crates?

A: Standard models: quick delivery/stock; custom (sizes/ESD/RFID): 30–60 days depending on complexity. Flexible MOQ for warehouse projects.

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